exida Academy provides comprehensive Functional Safety, ICS Cybersecurity, and Alarm Management training for todays’ industry professionals.
The mission of exida Academy is to share our evolving knowledge and skills with end users and original equipment manufacturers with the intention that they will in turn design, build, operate, and maintain optimally safe, secure, and cost-effective automation systems as applicable to their functional responsibility.
Our courses are available on a variety of platforms, ranging from public classes and self-paced online training to week-long custom, on-site training workshops. Courses are provided at the Beginner, Practitioner, and Expert levels.
Our Course Catalog can be found below, and is categorized by the following:
- Alarm Management
- Functional Safety (Automotive)
- Functional Safety (Process Industry)
- ICS Cybersecurity
Practitioner Certificate Programs
All attendees can earn a practitioner certificate by attending related exida academy training classes and passing a subsequent exam.
exida offers the following programs:
ALM 101 - Introduction to Alarm Management Practices & Principles
Operator response to alarms is a critical layer of protection to prevent a plant upset from escalating to an incident. Poor alarm management has been cited as a contributor to numerous industry incidents. Application of alarm management best practices can help increase operator productivity leading to optimized production and less unplanned downtime. The course will show how the ISA-18.2-2009 standard “Management of Alarm Systems for the Process Industries”, and the alarm management lifecycle defined in it, can be used to address common alarm management issues (e.g., nuisance alarms, alarm floods) and to create an effective, sustainable alarm management program that delivers quantifiable benefits.
ALM 102 - Fundamentals of Alarm Management for the Practitioner: How to Apply ISA-18.2 / IEC 62682
The course is structured around the the alarm management lifecycle; reviewing the key requirements / activities of each stage along with industry best practices. It focuses in-depth on the engineering, design, implementation, and operational and improvement tasks that would be led by the practitioner; rationalization, basic alarm design, HMI design, dynamic alarming, designed alarm suppression, alarm shelving, implementation of alarm response procedures, evaluation of alarm system performance, and use of alarms as process safety safeguards and layers of protection. Human factors principles are introduced to show how they impact effective operator performance. Exercises are designed to demonstrate key principles applied in real situations. “Lessons learned” are shared from numerous successful alarm management projects around the world and from being an “insider” during the development of the standards.
ALM 241 - Alarm Rationalization with SILAlarm
Attendees will learn how to conduct alarm rationalization of greenfield (new) or brownfield (existing) applications in order to optimize performance of their alarm systems. The class immerses participants in discussion and hands on exercises which have been designed to demonstrate the best practices and requirements for rationalization as taken from the ISA-18.2 alarm management standard and EEMUA 191 guideline. The class focuses on how rationalization can lead to improved operator performance by eliminating / preventing common alarm problems such as nuisance / chattering / stale alarms, incorrect priority, alarm overload, and alarm floods. It also includes a discussion on tips and tricks for creating an alarm philosophy document, such as how to effectively define the “rules” for rationalization. Exercises will use exida’s SILAlarm rationalization tool.
AUT 211 - Automotive ISO 26262: Road Vehicles Functional Safety
ISO 26262 is a functional safety standard intended to be applied to the development of software for electrical and/or electronic (E/E) systems in automobiles. ISO 26262 is an adaptation of the broader IEC 61508 safety standard, which has been used to derive safety standards for the nuclear power, machinery, railway, and other industries. It is aimed at reducing risks associated with software for safety functions to a tolerable level by providing feasible requirements and processes. This course offers an introductory to the standard from a software and hardware level.
AUT 214 - ISO 26262 Road Vehicles Functional Safety - Guideline on application of ISO 26262 to semiconductors
FSE 242 - Process Hazard Analysis with PHAx™
Process Hazard Analysis with PHAx™, FSE 242, details how the exSILentia PHAx™ module can be used to conduct HAZOP methodology based Process Hazard Analysis. This course is targeted towards students that are experienced in process hazard analysis who want to learn how to leverage the advanced features of PHAx™. It will cover how to configure a project, define risk criteria, and use the advanced libraries to store valuable project specific information. The students will learn how to define units, nodes, and how to benefit from the PHAx™ smart deviations. It also addresses how hazard scenarios are to be defined for use in subsequent lifecycle phases.
FSE 243 - Layer of Protection Analysis with exSILentia®
Layer of Protection Analysis with LOPAx™ and Safety Requirements Specification with SRS, FSE 243, explains how the exSILentia LOPAx™ module is used to conduct a Layer of Protection Analysis. This course is targeted towards students that have a general understanding of layer of protection analysis and safety requirements specifications who want to learn how to leverage the advanced features of LOPAx™. It will cover how to analyze hazard scenarios considering the frequency of initiating events and the probability of failure for each independent protection layer (IPL) as well as enabling conditions and conditional modifiers. This course will show how to calculate the required Risk Reduction Factor of an IPL and identify Safety Instrumented Functions (SIF). It will teach users how to transfer data from PHAx™ to LOPAx™.
FSE 244 - SIL verification with SILver™
SIL verification with SILver™, FSE 244, explains how the exSILentia SILver™ module is used to perform a SIL verification for Safety Instrumented Functions. Students will learn to leverage the tool to model different SIF architectures ranging from simple 1oo1 configuration to more complex examples. This course also covers review of the key parameters that determine the probability of failure of a SIF as well as minimum hardware fault tolerance and systematic capability aspects. It will show the impact of these parameters on the detailed design, implementation, and operation of the SIF. Furthermore, students will learn how to transfer data from the SILver™ module to the Design SRS module and subsequently complete the Design SRS requirements. Finally, the course covers the impact of proof testing and specification of proof test procedures using the Proof Test Generator module.
FSE 100 - IEC 61511: Functional Safety Analysis, Design, and Operation
This course forms a broad review in preparation for the Certified Functional Safety Expert (CFSE) and Certified Functional Safety Professional (CFSP) process industry application engineering exams.
It provides an overview of process industry safety engineering from the point of view of the Risk Analyst, Process Safety Coordinator, and Control Systems Design Engineer.
This course delivers a complete overview of the functional safety lifecycle. The course reviews Process Hazard Analysis (PHA), Consequence Analysis, Layer of Protection Analysis (LOPA), Safety Integrity Level (SIL) Target Selection, Safety Requirements Specification (SRS) generation, failure rates, device and system reliability, SIF verification, SIF detailed design and Operations requirements.
FSE 104 - Applying IEC 61511 to Burner Management Systems
This course provides an overview on how to implement a performance based Burner Management System (BMS) and move away from the constraints of a prescription based standard for safety function design, especially when waste fuels are introduced into boilers or process heaters. The IEC 61511 standard is the functional safety standard specific to the Process Industry sector. This standard introduces a safety lifecycle concept which is a structured engineering process to ensure functional safety is achieved in a plant. The standard also focuses on evaluation of process risk and required risk reduction, if necessary. The safety lifecycle approach to BMS will address any deficiencies in design, testing, documentation, maintenance or modification requirements.
FSE 144 - IEC 61511: Operations & Maintenance
FSE 211 - IEC 61508 - An Introduction to Functional Safety
The IEC 61508 standard for functional safety of electrical/electronic and programmable electronic systems explains the concepts of safety integrity levels, the safety lifecycle and many detail requirements needed to ensure functional safety. The standard is comprehensively reviewed and explained. Documentation requirements, project implications, and maintenance/operational implications are explained. Checklists and other implementation tools are presented.
FSE 212 - IEC 61508 - An Introduction to Functional Safety for Software Developers
The IEC 61508 standard for functional safety of electrical /electronic and programmable electronic systems, explains the concepts of safety integrity levels, the safety lifecycle, and many detail requirements needed to ensure functional safety. The standard is comprehensively explained with a focus on topics relevant to those developing software that must be compliant with this standard.
FSE 213 - IEC 61508 – An Introduction to Functional Safety for Mechanical Elements
The IEC 61508 standard for functional safety of electrical /electronic and programmable electronic systems, explains the concepts of safety integrity levels, the safety lifecycle, and many detail requirements needed to ensure functional safety. The standard is comprehensively reviewed, and documentation requirements, project implications, and maintenance/operational implications are explained. Also, checklists and other implementation tools are presented.
FSE 222 - Process Hazards Analysis (PHA) Using HAZOP
This two day course provides sound and detailed instruction into how to carry out an effective HAZOP study and where PHA methods fit into the overall process safety management work process and the IEC 61511 safety lifecycle. As part of performing a HAZOP, the importance of process safety information, risk criteria, and documentation will be covered. The course will acknowledge many hazard identification techniques, but will focus on HAZOP, providing students the opportunity to work through hands on exercises in detail to gain the skills needed to facilitate a HAZOP study. These exercises will demonstrate how any hazard identification technique provides a foundation for other more advanced activities designed to estimate risk. Coverage of PHA documentation allows the student to see how the technical foundation they help develop is used throughout the life of the facility.
FSE 224 - Layer of Protection Analysis for the Practitioner
This course is designed for practitioners and those who are either participants in facilitated layer of protection analysis (LOPA) or simply want a better understanding. It covers all facets of performing LOPA. It lays the foundation with basic probability math and event tree analysis, as well as topics on human error and common mode failure. The transition to LOPA from a basic HAZOP is covered, considering the impact of corporate risk criteria. Initiating causes, enabling events, independent layers of protection, and conditional modifiers are all covered. To drive the methodology home, hands on workshops are conducted.
FSE 227 - Control Hazard and Operability Analysis (CHAZOP)
This course covers various CHAZOP methodologies as a function of the intended CHAZOP goals and indicates where a CHAZOP fits into the overall process safety management work process and the IEC 61511 safety lifecycle. Students are provided the opportunity to work through hands on exercises in detail for the key CHAZOP methodologies to gain the skills needed to facilitate a study. These exercises demonstrate the potential benefits of performing the various CHAZOP methodologies. Coverage of documentation allows the student to see how the technical foundation may be used.
FSE 230 - Fire and Gas Detection Design and Technology
CS 102 - Automation Cybersecurity Lifecycle: Applying IEC 62443
This course will provide students with a lifecycle approach to cybersecurity that will allow them to accurately assess their current cybersecurity risk profile, take steps to reduce cybersecurity risk through network segmentation, system hardening, and improved cybersecurity awareness, as well as understand the importance of monitoring cybersecurity during operations and maintenance.
CS 201 - IEC 62443 Cybersecurity Software Development
The IEC 62443 Security Software Development training course and workshop was created specifically for developers of industrial control system products with a particular focus on network-enabled embedded control system products such as PLCs, DCSs, SISs, RTUs, VFDs, etc. The objective of this course is to train R&D teams, through a combination of lecture and workshop, on how to properly and effectively integrate software security assurance practices and techniques into their existing software development lifecycle. The training covers all phases of IEC 62443-4-1 (Product Development Lifecycle Requirements) as well as IEC 62443-4-2 (Technical Security Requirements for IACS components).
CS 203 - IEC 62443 Cybersecurity for Industrial Automation Control Systems (IACS) for Employees & Contractors
This course addresses the quality and understanding employees and contractors need to have on the topic of cybersecurity for the IEC 62443 IACS space. The access granted to IACS networks is often the same for employees and contractors. The seriousness of access must be established with a joint work process similar to a Job Safety Assessment. The Job Cyber Assessment is a work process to protect both client and contractor from inadvertent impact on the given IACS cyber protective system The ability to access the client’s network without an impact on the IACS cyber protective systems whilst leveraging the tools on site requires a clear understanding of the following.
CS 204 - IEC62443 Cybersecurity for Integrators and Solution Providers
This course addresses solution providers acting in roles of integrators and on-going support of industrial automated control systems, and how they interact with owner / operators as part of the overall supply chain throughout the owner / operator’s lifecycle. The maturity model is introduced as a means of measuring the quality of an integrators cybersecurity management system versus the requirements of IEC 62443-2-4, which is largely the basis for this course. Some coverage of IEC 62443-2-1 is also provided as a means to show the interface between owner / operators and the integrator.
FSE 110 - Machine Functional Safety Engineering - IEC 62061
IEC61508 is the foundation for many industries, including Machine Safety. Today, ISO13849 and IEC62061 are 2 main distinctive standards used as the building blocks. Machine safety is particularly relevant to professionals who are responsible for validating the safety of machines that use either simple lower risk/complexity systems or complex systems such as PLC’s for safety duties. New standards like the ones mentioned above are continually being developed, placing unfamiliar requirements on the task of assuring machine safety, especially when more complex equipment such as PLC’s are used. With technology changing, effective competency training of individuals who are responsible for specifying, designing, or otherwise applying technology to safety applications is increasing in demand. This course will walk the candidate through the machine safety lifecycle and will learn about Risk, how to reduce the Risk, how to determine SIL, and much more. The main goal of this course is to make not only the plant safer but also to ensure the safety of your staff and financial health of your organization.